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Restore engine efficiency and performance with this premium Charge Air Intercooler from D2P Autoparts, designed for the Rover 800 series. This direct-fit intercooler cools the compressed intake air from your turbocharger before it reaches the engine, ensuring denser, oxygen-rich air for combustion — which translates to better power output, improved fuel efficiency, and lower risk of intake air overheating. If your original intercooler is cracked, leaking, or suffering from reduced cooling capacity, this replacement offers a reliable, OEM-spec solution to get your engine breathing clean and cool again.
OEM Number: AB399L440BC,AB399L440BD,AB399L440BE,5285840, 1725624,2036235,2092285,5260879
Quantity : 1
| Make |
Model |
Variant |
Type |
Engine |
Chassis |
Year |
| Rover |
800 |
Petrol Hatch |
827 24V I/SI Cat |
2675cc 124KW 169HP C 27 A1 |
FWD -- XS |
1992-1999 |
| Make |
Model |
Variant |
Type |
Engine |
Chassis |
Year |
Our SKU: TFO2092285_313
All our Charge Air Intercooler are OEM quality and reliable after market car parts. This Charge Air Intercooler is specifically compatible with Rover: 800, .
Please use our make-model-year tool to check this part's compatibility with your vehicle. However, please note that our tool is for reference only and we recommend that you check the part number on your old unit prior to purchasing.
If you are still not sure about the compatibility of this part to your vehicle, please supply us with the VIN number or Reg number in our live chat or contact form! You can also find details on our purchasing & shipping guide here.
Key Benefits
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Cooler, Denser Intake Air for Better Combustion — By cooling down the compressed air from the turbo, the intercooler increases air density and oxygen content, leading to more efficient combustion and improved engine output.
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Increased Engine Power & Torque Potential — Lower intake air temperatures allow the engine to generate more power and torque, especially under boost or heavy load conditions.
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Reduced Risk of Engine Knock / Detonation — Cooler air helps prevent pre-ignition or knocking, protecting your engine when using forced induction or higher boost pressures.
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Improved Fuel Efficiency & Emissions — With better combustion efficiency, the engine burns fuel more completely, which can result in lower fuel consumption and cleaner exhaust emissions.
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Engine & Turbocharger Protection — Prevents excessive heat and thermal stress on internal engine components and the turbo system, extending service life.
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Direct-Fit, Replacement-Ready for Rover 800 — Designed to match the original dimensions and specifications, offering a hassle-free install and restoring proper charge-air cooling without extensive modifications.
Frequently Asked Questions (FAQs)
Q: What does a charge air intercooler do and why is it necessary?
A: A charge air intercooler cools down the hot, compressed air coming from the turbocharger before it enters the engine’s intake manifold. Cooling that air increases its density (more oxygen per volume), which improves combustion efficiency, power output, and reduces the chance of engine knock.
Q: When should an intercooler be replaced?
A: Replacement is recommended if the intercooler is cracked, leaking, oil-contaminated, clogged with debris, or if you notice performance loss, overheating intake air, or reduced boost efficiency.
Q: What are the benefits of a fresh/new intercooler compared to a worn one?
A: A new intercooler restores cooling efficiency — helping maintain stable intake air temperatures, restore full throttle response, reduce thermal stress, improve fuel efficiency, and support overall engine reliability.
Q: Will installing this intercooler improve performance even if my engine isn’t tuned?
A: Yes — even on stock settings, a properly functioning intercooler helps ensure optimal air density and combustion stability, which can lead to smoother performance, more consistent power delivery, and better fuel economy under boost.
Q: Is this intercooler suitable only for turbocharged engines?
A: Yes — intercoolers are specifically for turbocharged or supercharged engines, where intake air is compressed and heated. Naturally aspirated engines do not benefit since their intake air isn’t compressed.
Q: Is installation complicated?
A: It depends on the engine layout. For many cars including Rover 800 when they originally came with a turbo + intercooler setup, installation is straightforward. Always check for correct fitment and ensure all hoses and clamps are properly sealed to avoid boost leaks.
- Standard Shipping (Free) - Please allow 1-3 days for your order to be delivered
- DPD Next Day (£4.99) - Please place orders between Monday - Thursday before 4 PM UK time. This service applies to UK Mainland orders only.
- Royal Mail Special Special Saturday Delivery (£19) - Please place orders between Monday - Friday before 3 PM UK time.
- International - Rates vary based on product size. Please enquire for further details.
We do not provide any guarantees on shipping times, as we are reliant on 3rd parties. However, we strive to ensure that our customers are always satisfied.
All products are protected by a upto 10 year worry-free warranty depending on Part
Warranty Coverage: Eligibility: To be eligible for 10-year warranty coverage, the car part must be fitted by a certified professional mechanic. Proof of fitment, including the mechanic's certification, must be submitted to Amesplan LTD within 30 days of the part's purchase date. Please send supporting documentation to us via email.In case a purchased product becomes faulty during its warranty period, for reasons unrelated to your acts, omissions or misuse of the goods, you must promptly notify us and fill out a warranty claim form.
Warranty Non-Coverage: We do not have any liability for any defect arising from normal wear & tear, wilful damage, negligence, tampering of the goods, incorrect fitting of the goods by you and/or a third party. We are also not liable for any abnormal working conditions, alteration or repair of the goods or a failure to follow goods manufacturers' instructions (whether oral or in writing)
We have a 180-day return policy, which means you have 180 days after receiving your item to request a return.
To be eligible for a return, your item must be in the same condition that you received it, unused, and in its original packaging. You will also need the receipt or proof of purchase.
For All Return buyers pay Return Postage.Returns will only be processed after we receive the approved part and a member of our team fully inspects the returned item & successfully matches the returned part to the return reason.
For All UK orders, we offer free return. We do not offer any reimbursement of shipping costs for Any orders on original sale like Next Day Postage.
For All Outside UK order We do not offer any reimbursement of shipping costs for Any orders on either the original sale or the return.
Please direct all questions to sales@d2pautoparts.com.
Damages and issues
Please inspect your order upon reception and contact us immediately if the item is defective, damaged or if you receive the wrong item, so that we can evaluate the issue and make it right.
Exchanges
The fastest way to ensure you get what you want is to return the item you have, and once the return is accepted, make a separate purchase for the new item.
Refunds
We will notify you once we’ve received and inspected your return, and let you know if the refund was approved or not. If approved, you’ll be automatically refunded on your original payment method. Please remember it can take some time for your bank or credit card company to process and post the refund.